psDistortoPercentuale = (psDistortoInMM / psNonDistortoInMM * 100).toFixed(decimali); If there is any problem, we will coordinate our engineers to help you solve the . Apply the reduction to the graphics of your file using graphic softwares.. So how does the print motif get onto the printing plates? Your press room will love the results. Roll, Config, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21920 Pink, 3M Cushion-Mount Plus Plate Mounting Tape E1315, 3M Cushion-Mount Plus Plate Mounting Tape E1920S, 3M Cushion-Mount Plus Plate Mounting Tape L1115, Tan, 18 in x 25 yd, Platemaking is evolving not only in the development of new and innovative materials but also in the technological improvements of imaging and processing equipment. Automatic data collection, plotting, and statistical analysis keeps the operator informed and the process on target. Your email address will not be published. Truly innovative water-washable chemistry eliminates all solvents and wicking cloth while getting to press faster, running longer and producing outstanding print quality for your customer. This Privacy Statement describes how your personal information is collected, used, shared and safeguarded by us. 2.38mm . Plate surface tension. 3M Flexographic Plate Mounting Systems | Selection Guide 5 3M Flexographic Plate Mounting Systems Selection Guide (cont.) View More. 5.00 mm Micro screening is suitable for printing large solid areas and less suitable for halftone printing and gradient printing. 3M Flexographic Solutions Explore all Flexographic Plate Mounting Tapes All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. Why order by flexo.shop? In addition, their ends are reinforced to help protect against accidental damage. We were all using charts without knowing how the factors were derived. In general, the softer plate has a better ink transfer capability than the harder plate. Conversource stocks all Tesa tapes in master rolls, ready for Custom Cutting and Shipping Same Day. A flexo plate having a thickness of 2.84 ram is usually pasted over a 0,2 mm thick double-sided tape. Flexo plates are a critical component of the printing system. // al boot della pagina imposto i valori di default sugli input in pagina } break; } The Solution: The Betaflex PRO system simplifies process control with a familiar interface, unparalleled accuracy, and a powerful toolbox of functions. Flexographic printing is continuously evolving, and the platemaking process is seeing this exponentially. default: The AFP-DSE plate is suitable for use with flexo inks based on alcohol or water. Subscribe. Harder plates generally provide better dot reproduction with less dot gain (tone value increase) but dont do as well with solids. Flexographic printing plates are flexible photopolymer plates, used in flexo printing to transfer ink & images to a flexible substrate, such as paper or film. Measurement is spectral, i.e. script and page created by: Whether youre solving a problem or focusing on a detail, 3M science is here to help you at the make-or-break moments of your craft. RESEARCH METHODOLOGY The whole study has been divided in 3 sub parts with complete understanding of flexographic plate making process along with the cost, efficiency, consumption of time in conventional and digital plate making process and advantage of . The difference between the two sides is what is known as the relief depth. With a 25 durometer Shore A at 0.250" gauge, this plate is designed to print smooth solids while minimizing the effect of fluting and board crush in corrugated print. Our engineers are used to visiting sites, but the important thing is to help in whatever way we can: remote support involved texts, emails, phone calls and sometimes even video chats to see what was happening. 3M and its authorized third parties will use the information you provided in accordance with our Privacy Policy to send you communications which may include promotions, product information and service offers. case 'IN': tesa offers a wide range of foam densities, adhesives and thicknesses. psNonDistortoInMM = (psNonDistorto * 3.175).toFixed(decimali); The DENS indicates densities, dot area, and gray balance clearly legible on a large color display. Flexographic Printing, Flexo Plate Digital Installs World's First Sumitomo Riko Water Washable Processor Model AGW1067N. Some recommendations: For a 1,14 to 1,70 mm thick plate, the ideal relief depth varies between 0,04 and 0,05 mm. Such a plate system is called a hard tape plate system. 2.84 mm Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. I am now pleased to share this formula with you. Product Number Tape Thickness Mils (mm) Description Compressible Sleeves Corrugated Rotary Letterpress Make Ready Features 415 4.0 (0.10) Double coated tape with a medium-firm acrylic adhesive on each side of a . An error has occurred while submitting. Do you found a typo? The relief specifications must be defined and confirmed depending on the caliper, the graphic details, press machine requirements, and other variables. jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true); Thank you for your interest in 3M Industrial Adhesives & Tapes products. . }. Calculating for distortion is only necessary for printing plates. The usual flexographic plate thickness in flexible packaging is 1.14mm thick, but the thickness of 1.70 mm is also used in many countries of the world. View the UglyFlexo video companion for this article by double-clicking the image below: Author: Frank BurgosE-Mail: FrankB@flexoexchange.com, Copyright 1999; FlexoExchange, LLC; All Rights Reserved, Get a Printer-Friendly Version of this Article, Copyright 1997-2017; FlexoExchange, LLC; All Rights ReservedNo portion of this site may be copied or reproduced without express written permission from the copyright holder.CONTACT USPhone: +1-336-812-3784Fax: +1-336-884-5382Email: mail@flexoexchange.com. Discover the new Natural Plate Compensation Curves for flexography 28/04/2022; But since plates were not easily interchangeable and using multiple cylinders for several jobs lead to high costs and storage problems, flexo printing sleeves were developed. to be used for flexographic cliches. Plate hardness 4. Currently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. The useful range of hardness is 20 to 80 Shore A range. Durometer according to Shore for determining the surface hardness of soft rubber, Photopolymer Plates, elastomers, natural rubber, soft PVC, leather, etc. Harder plates may be more brittle than softer plates and therefore offer shorter run lengths. Have sufficient resolution for the graphics to be reproduced on the substrate for the job (paper, film, foil, etc). We are the sole owner of the information collected on this website, and will not sell, share, or rent your personal information in ways different from what is disclosed in this privacy statement. Fortunately, we were able to obtain a new chart that included distortion factors for a higher cylinder diameter range, but I became curious about how distortion factors are calculated. convertiPassoStampaNonDistortoInMM(); Well, this really depends on what you are going after? Cosmolight are Toyobo's water washable flexo printing plates for use with a negative film and come in different shore hardnesses. DuPont Cyrel FAST flexo plates are designed to enable increased productivity, exceptional on-press performance and reduced environmental footprint. The main purpose of the micro screening plate is to increase the surface area of the dots. The engraved image will not resemble the correct proportions until the plate is wrapped and mounted to your specific printing cylinders. After printing and plate removal, the tacki-ness can simply be re-activated and the sleeve is ready for the next job. As per substract to be printed whether it may be kraft paper or duplex & its thickness. When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. No portion of this site may be copied or reproduced without express written permission from the copyright holder. Knowing the flexo printing industry well, you know the importance of timeliness, and of having a reliable partner for creating your. Are you looking for the lowest cost plate? We uses SSL encryption to protect the collection and transfer of sensitive information. Plate cylinder width (Max.) Are you looking to print images with lots of highlights? Machine Dimension. The polymerization process is only happening in areas which were exposed to UV light. Chinese Lucky flexo plates have evolved to match that of the established players. If you have any questions, dont hesitate to contact me. We have no control over third-party cookies. Printing has evolved over the centuries, and now improvements come constantly. If ones printing. Their flexo plate thickness is usually between 3.94 and 6.35mm. refreshPassoDeformato(); after the imaging of the flexo plate, without any operator intervention. One-piece demounting helps you re-use flexo plates and improve productivity. indicator marks to highlight the working range of the hardness tester. Determine the thickness of the printing medium which will be attached to the printing plate. . Inkscape. The Sr. Flexographic Plate Maker performs a variety of tasks related to producing polymer printing plates of varying thicknesses from polymer sheet material. Our sleeves and cylinders are created and print 100% distortion free. A 3M representative will contact you shortly regarding your inquiry. Common plate thickness: 0.95mm . EKOFA-16PM. Max Printing Speed. Imaging Quality Whether you're using digital or analog plates, the finished plate cannot exceed the quality of the original image carrier. It is the engraving specifications that maintain the appropriate ink film thickness on the printing plates. It is particularly good at evaluating the Ugra/FOGRA-media wedge because it toggles between colorimetric measurement without polarization filter and density measurement with filter at the push of a button. You must have JavaScript enabled in your browser to utilize the functionality of this website. 4.30 mm If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. Shore A hardness tester according to DIN 53505, ISO 7619, ISO 868, and ASTM D 2240, Interval: Minimum 1x per week & when Visual Inspection fails. DuPont Cyrel flexo plates deliver improved efficiency and consistency for higher quality at higher speeds in a wide range of package printing applications. Flexographic printing plates are predominantly imaged in laser systems, in which a laser beam transfers the print motif into the ultra-thin, black ablation layer of the printing plates. In the flexo printing process. Luckily, there are flat top dot solutions for each of these. The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. If ones printing process requires a high drying temperature, then try to stay away from thermal plates. Printing is a systemviewing plate making in isolation doesn't address the total print process. But there is a way to reduce weight and cost and at the same increase efficiency and quality. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. Are produced to optimize press and ink performance. }); Most flexo plates are exposed on a flat surface. Get Flexo Plates at best price from Flexo Plates Retailers, sellers, traders, exporters & wholesalers listed at ExportersIndia.com. Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. To increase the efficiency of mounting : First take a look at the plate thickness. cliches: '+spCliches+' poliestere: '+spPoliestere); . Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. Calculating your distortion requires the knowledge and measurement of: To determine exactly how drastically your flat image needs to be foreshortened to account for image distortion, follow these steps: You will first need to measure the repeated length of your print job. Input plates dimensions for each color of the project. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; (Final price not displayed. Packaging design: all packaging trade fairs, 1 Bit TIFF encapsulated data into PDF for Flexo24 plates, General conditions of purchase & Return terms, Or if you prefer to use percentage, then you must deform, The results do not match the desired ones, and the, You immediately get the results in the table for calculating the. function convertiPassoStampaNonDistortoInMM() { Cyrel EASY EFX -Smooth surface, high durometer, Cyrel EASY EFE - Engineered surface, high durometer, Cyrel EASY EFXR- Smooth surface, high durometer (NEW! Backing Thickness (Imperial) Backing Thickness (Metric) Product Color. Post Exposure and Light Finishing : The finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and 25 UV-A tubes. Aero-Mounts are very durable, made with multiple layers of tough, stable polyester film to a thickness of 0.015". The results translate to sharper detail, increased resolution, smoother gradations, improved ink transfer, and expanded color gamuts within tighter quality controls. The web site additionally will display aggregated portfolio information on the site at no time will we share or display individual portfolio information. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. If youve ever seen a child play with Silly Putty and newspaper, then youve seen image distortion at work. The latest news about the flexo and bag converting industries. Pencil, paper, and calculator in hand, I set out to derive the formula. For direct printing on corrugated board, soft, thick flexographic plates of approx. A perfect flexo plate really depends on your requirements. Mounting tape has the wrong thickness or trapped air. The printing plates are a critical element of the flexographic printing process and the quality of the printed image is largely dependant on the quality of the flexo plates used. Since its invention some 130 years ago, flexography has come a long way. About us |Contact Us |Contribute to Flexopedia |Imprint |Privacy Policy. The type of printing, whether front or reverse. Early in the pandemic printers were declared essential, but safety considerations forced extreme limits to in-person contact. Thickness : 2mm; Country of Origin : Made in India; more. 2021. Plate duration is a very important factor to consider. 3.94 mm Thanks for signing up! The Complete Guide to Flexography Printing on Corrugated Packing, Flexo Chronicles: An Anthology of Flexo Printing history (Part 2 of 2), Flexo Chronicles: An Anthology of Flexo Printing History (Part 1 of 2). Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. These metrics include 1. Save my name, email, and website in this browser for the next time I comment. Re-mount plates in registration. If we change our privacy policy, we will revise our Privacy Statement as your notice. 1 Yr Since : 2021. If used with UV inks, the plate must be as swell-resistant as possible. ideal for printing jobs in a thickness range of 0.38 mm . Feature. Too Much Pressure. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. Setup the right flexo plate to your print system, Confidentiality agreement on the use of the saved data, Definition of the engraved plate (dots per inch), Ruling for screened areas (lines per cm or lines per inch), Dot gain compensation percentage of your printing press, If you do not know the compensation value of your printing system, order the. 5.50 mm. This cost-effective entry-level instrument allows everyone to perform fundamental densitometric quality control on the basis of the reliable high accuracy well-known from all TECHKON instruments. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; As result being able to lay down more ink onto the substrate to increase the ink density. function calcolaPassoDeformato() { 3M takes your privacy seriously. ), Cyrel DLC- Low durometer for Corrugated, CyrelEASYESER- Engineered surface, high durometer(NEW! Adhesographics offers a number of excellent quality hard vinyl and thick compressible foam plate mounting tapes. This Common Flexo printing machine is suitable for printing such packing materials as polyethylene,polypropylene plastic bag,cellophane and roll paper,etc.And it is a kind of ideal printing equipment for producing paper packing bag for food . The next section is the printing section . yd, 5 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1820, 3M Cushion-Mount Plus Plate Mounting Tape E1920-20HS, Pink, 18 in x 25 jQuery('#psRisultanteinMM').html(msgCalcoloInvalido); You care about your craft: youre passionate about getting it right and dedicated to making sure every job that comes off your press is the best it can be. Plate duration 5. The whole measurement is provided in a split of a second. Cyrel solvent-processable flexo plates are designed to provide the optimum balance of quality and productivity. Try a few calculations and compare them to your charts. Flexographic printing uses elastic or flexible printing plates, which are necessary to adapt to the structure of rough and uneven substrate surfaces. The UV light is starting a chemical reaction which leads to cross-linking of plate components. Luminites team can walk you through our distortion free image carrier options and capabilities, removing the headache caused by distortion. I didnt know what the variables involved in calculating the distortion factors were, and neither did any of the several people I contacted. 180.00sq.m. The main advantage of the flexo printing sleeves is that they can be easily floated on and . Printing plate distortion calculation for flexoprinting. The new Betaflex Pro system operates at the highest resolution to provide the most accurate and consistent measurements. Conversource - Stickyback Headquarters for all of your plate mounting tapes and flexo printing supplies. This difference is predictable and varies with cylinder diameter and plate thickness. psNonDistorto=jQuery(this).val(); Therefore, it is understandable that the plate duration of the photopolymer will be affected by the amount of light that it is exposed to. The larger the design, the larger, heavier and expensive the plate gets and makes it difficult to mount large flexo printing plates. Sizes of flexo plates can be produced according to customers' demand. Similarly, great plates made from a poorly prepared file help little to produce an outstanding final product. We also uses third party advertising companies to serve ads when you visit this Web site. Foam densities, adhesives and thicknesses cliches: '+spCliches+ ' poliestere: '+spPoliestere ) ; after the of... About the flexo plate having a reliable partner for creating your are created and print 100 distortion. And 0,05 mm ( ) ; Most flexo plates deliver improved efficiency and consistency for higher quality at speeds... Using graphic softwares printed whether it may be more brittle than softer plates and therefore shorter. Uses third party advertising companies to serve ads when you visit this web site additionally will display portfolio... Be defined and confirmed depending on the substrate for the graphics to be printed whether it be... Your personal information is collected, used, shared and safeguarded by us plate must be as swell-resistant possible! Larger the design, the tacki-ness can simply be re-activated and the process on target not resemble the proportions. Produce an outstanding Final Product hard tape plate system critical component of the printing plates usually have thickness. 0.38 mm the type of printing process which utilizes a flexible relief.! Of having a reliable partner for creating your by distortion to mount large flexo industry. High durometer ( NEW ( psNonDistorto==0 || isNaN ( psNonDistorto ) ) return ; Final., paper, and of having a reliable partner for creating your for... On ball-slide and bears 24 UV-C tubes and 25 UV-A tubes with.. ; s First Sumitomo Riko water Washable Processor Model AGW1067N aero-mounts are very durable made... We change our Privacy Policy, we manufacture flexographic plates ranging from a thickness range of foam densities, and! Between different thicknesses of plate components are exposed on a flat surface the. Tape plate system |Imprint |Privacy Policy to flexo ) is a form of,... Pasted over a 0,2 mm thick double-sided tape, dont hesitate to contact me stocks Tesa. Any questions, dont hesitate to contact me general, the larger the design, the graphic details press... Very important factor to consider package printing applications determine the thickness of 1.14mm 4.7mm. The main purpose of the flexo printing sleeves is that they can easily..., we will revise our Privacy Policy, we manufacture flexographic plates from! Flexographic printing plates of varying thicknesses from polymer sheet material of a second film thickness on the printing.! Resolution to provide the optimum balance of quality and productivity plate, without any intervention! Hard vinyl and thick compressible foam plate mounting tapes and flexo printing supplies recommendations: for 1,14. Ball-Slide and bears 24 UV-C tubes and 25 UV-A tubes as your notice refreshpassodeformato ( ) { 3M takes Privacy! Same Day for each of these shorter run lengths get onto the printing plate them to your charts of plates... Thick double-sided tape, removing the headache caused by distortion into an distortion.: the finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and UV-A! Floated on and large flexo printing supplies provide the Most accurate and consistent measurements if we change Privacy... A number of excellent quality hard vinyl and thick compressible foam plate mounting tapes and flexo plates... The larger the design, the plate must be defined and confirmed depending on the,... Calcolapassodeformato ( ) { 3M takes your Privacy seriously reinforced to help protect against accidental damage were derived cross-linking plate. We were all using charts without knowing how the factors were, and neither did of. Tubes and 25 UV-A tubes ( Metric ) Product color Micro screening is for. A long way light is starting a chemical reaction which leads to cross-linking plate. Flexography has come a long way UV-A tubes plate components and gradient printing to contact me |Imprint Policy... One available here less dot gain ( tone value increase flexo plate thickness but dont do as well with solids display portfolio... To produce an outstanding Final Product which utilizes a flexible relief plate to customers & x27! In-Person contact that of the flexo printing sleeves is that they can be produced according to customers #... As your notice make switching between different thicknesses of plate a safe, simple and process. Details, press machine requirements, and calculator in hand, I set out to derive the formula flexo plate thickness... The flexo plate, without any operator intervention way to reduce weight and cost and at the thickness... Stay away from thermal plates Washable Processor Model AGW1067N and the platemaking process is seeing flexo plate thickness.. Do as well with solids Tesa offers a wide range of package printing applications Riko water Washable Model... Lucky flexo plates Retailers, sellers, traders, exporters & amp ; thickness! But dont do as well with solids systemviewing plate making in isolation doesn & # ;. Difficult to mount large flexo printing supplies outstanding Final Product online distortion calculator, like the available... Our distortion free image carrier options and capabilities, removing the headache caused by.. Now pleased to share this formula with you of tough, stable polyester film a. Plate system reinforced to help protect against accidental damage relief plate foam plate mounting tapes and printing! You have any questions, dont hesitate to contact me: '+spCliches+ ' poliestere '+spPoliestere. Aggregated portfolio information then youve seen image distortion at work 2.84 mm Magnetic cartridges. The engraving specifications that maintain the appropriate ink film thickness on the site at time! Areas and less suitable for use with flexo inks based on alcohol or water Custom Cutting and Same! Flexo and bag converting industries { 3M takes your Privacy seriously they be. Related to producing polymer printing plates, ready for Custom Cutting and Shipping Same Day purpose of the screening... Engineered surface, high durometer ( NEW limits to in-person contact and improve productivity and the is. About us |Contact us |Contribute to Flexopedia |Imprint |Privacy Policy daunting, your! Set out to derive the formula reaction which leads to cross-linking of plate a safe simple. Default: the AFP-DSE plate is to increase the surface area of the printing which. Often abbreviated to flexo ) is a form of printing process requires a high drying,. ; demand the established players plates are a critical component of the plates... Early in the pandemic printers were declared essential, but safety considerations forced extreme limits to in-person contact demounting you... Reproduced without express written permission from the copyright holder and calculator in,... Makes it difficult to mount large flexo printing plates additionally will display aggregated portfolio information on the plates! Policy, we manufacture flexographic plates of approx, exporters & amp ; its thickness are... And consistency for higher quality at higher speeds in a thickness range of the flexo plates. Takes your Privacy seriously made with multiple layers of tough, stable film! Expensive the plate gets and makes it difficult to mount large flexo plates... Printing on corrugated board, soft, thick flexographic plates of approx Policy, we revise... Help protect against accidental damage engraved image will not resemble the correct proportions until plate. Copyright holder, the easier it is for the job ( paper, and website in this browser for job... Made in India ; more correct proportions until the plate thickness is usually pasted over a 0,2 mm plate. Which utilizes a flexible relief plate in areas which were exposed to UV light a... Their flexo plate Digital Installs World & # x27 ; t address the total print process to thickness... Plate, without any operator intervention that they can be produced according to &. And improve productivity walk you through our distortion free image carrier options and capabilities, removing the headache caused distortion... The difference between the two sides is what is known as the relief must... Your Privacy seriously mm thick double-sided tape flat top dot solutions for each color of flexo... Shared and safeguarded by us is only happening in areas which were exposed to light. To utilize the functionality of this site may be copied or reproduced without written. |Privacy Policy the useful range of 0.38 mm sufficient resolution for the job... Distortion factors were, and other variables a long way thicknesses of plate components Origin. Next time I comment cont. which were exposed to UV light is a... When you visit this web site ; t address the total print process on.... Finishing: the AFP-DSE plate is to increase the surface tension gap the! Is usually pasted over a 0,2 mm thick plate, the larger the,... A thickness of the printing plate plate removal, the graphic details, press machine,... Neither did any of the project at ExportersIndia.com help little to produce an outstanding Final Product site no!, shared and safeguarded by us this browser for the job ( paper, film, foil, etc.!, exporters & amp ; its thickness the structure of rough and uneven substrate surfaces board! Sensitive information 25 UV-A tubes cross-linking of plate a safe, simple and quick process wholesalers listed at ExportersIndia.com Cyrel! Will we share or display individual portfolio information specific printing cylinders latest news the! Be more brittle than softer plates and improve productivity for all of your plate mounting Systems Selection Guide 5 flexographic. A flexible relief plate Same increase efficiency and quality 24 UV-C tubes and 25 UV-A tubes and of a... Will be attached to the graphics to be printed whether it may be copied reproduced... Calculations and compare them to your specific printing cylinders UV inks, the relief... A wide range of package printing applications I comment reproduced on the substrate for the graphics of your using.